The Business Card Menger Sponge

If you had 66,000 business cards sitting around, what would you do with them? Make a Menger sponge? Wow, me too!
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The primary goal of the Business Card Menger Sponge Project was to build a depth 3 approximation to Menger’s Sponge as shown above, out of 66,048 business cards. This can be done by building 8000 business card cubes of 6 cards each, linking them together and using the additional cards to panel the 18,048 exterior faces of the sponge, giving a more pleasing finish to the final structure.

In order to build the sponge, I devised a decomposition of the overall structure into simple units that almost anyone can learn to make, which can then be assembled into the whole. The finished sponge measures slightly over 54 inches (140 cm) on each side and weighs about 150 pounds (70 kg).

Nine years of effort, with several hundred card folders across the country. And OMG!—includes instructions on how to build your own.